Order a Pcb

Custom Printed Circuit Boards (PCBs)

In this course, you will be creating and ordering a PCB to use in your project. The primary method for ordering PCBs is to order them through PCBWay. With the help of your TA, you can order a simple, 2-layer, 100mm x 100mm PCB through PCBWay at no cost to you. This PCB will simply be fabricated, as opposed to assembled, so a major portion of this class will be soldering and assembling the PCB you order. This means that you will need to source your components either through the course or other means. See the getting parts page for more details.

Alternatively, you can order a PCB from any outside vendor (including PCBWay) and pay for the cost of the board out of pocket. By paying for a PCB yourself, you are not required to meet the deadlines imposed by the course and can sometimes get your board more quickly.

In rare cases, some teams will be allowed to order PCBs through the Electronics Services Shop in ECEB. If you have need of special board layouts or require a PCB very early in the semester, please discuss this option with your TA as early as possible.

PCBway Orders Through the Course

Orders through PCBway can be submitted and paid for by the ECE department with the help of your TA. Orders will be uploaded to PCBway by your TA and paid for on the dates listed on the course calendar. Please note that the PCBway orders will not be manufactured or shipped until they are paid for so please be aware of the lag time between order submission and payment. In addition, your order must pass PCBway's audit before the payment date for your order to be processed. In order to help students pass audit more quickly, we have provided a DRC file that can be imported in to EagleCAD to verify that your board meets PCBway's capabilities. Passing the DRC does not guarantee that your board will pass audit but it does greatly increase the probability of that event.

Electronic Services Shop

Orders placed through the Electronic Services Shop will require TA approval so please discuss with your TA before contacting the Services Shop. The software most commonly used is EagleCAD. Contact a technician in the Electronic Services Shop with questions.

Please be aware of the PCB deadlines posted on the course calendar. If you are unable to meet these deadlines, you will not be able to order a PCB through the the Electronic Services Shop. You will still be able to order PCBs through third party vendors, just be aware that rushed orders can become expensive.

Commercial quality boards

The most commonly used programs for board layout are Eagle and Orcad Layout. The two software packages below allow a schematic to be drawn and translated into a board layout.

Once the board has been laid out, some companies will manufacture small quantities for a very reasonable price.

Microcontroller-based Occupancy Monitoring (MOM)

Vish Gopal Sekar, John Li, Franklin Moy

Microcontroller-based Occupancy Monitoring (MOM)

Featured Project

# Microcontroller-based Occupancy Monitoring (MOM)

Team Members:

- Franklin Moy (fmoy3)

- Vish Gopal Sekar (vg12)

- John Li (johnwl2)

# Problem

With the campus returning to normalcy from the pandemic, most, if not all, students have returned to campus for the school year. This means that more and more students will be going to the libraries to study, which in turn means that the limited space at the libraries will be filled up with the many students who are now back on campus. Even in the semesters during the pandemic, many students have entered libraries such as Grainger to find study space, only to leave 5 minutes later because all of the seats are taken. This is definitely a loss not only to someone's study time, but maybe also their motivation to study at that point in time.

# Solution

We plan on utilizing a fleet of microcontrollers that will scan for nearby Wi-Fi and Bluetooth network signals in different areas of a building. Since students nowadays will be using phones and/or laptops that emit Wi-Fi and Bluetooth signals, scanning for Wi-Fi and Bluetooth signals is a good way to estimate the fullness of a building. Our microcontrollers, which will be deployed in numerous dedicated areas of a building (called sectors), will be able to detect these connections. The microcontrollers will then conduct some light processing to compile the fullness data for its sector. We will then feed this data into an IoT core in the cloud which will process and interpret the data and send it to a web app that will display this information in a user-friendly format.

# Solution Components

## Microcontrollers with Radio Antenna Suite

Each microcontroller will scan for Wi-Fi and Bluetooth packets in its vicinity, then it will compile this data for a set timeframe and send its findings to the IoT Core in the Cloud subsystem. Each microcontroller will be programmed with custom software that will interface with its different radio antennas, compile the data of detected signals, and send this data to the IoT Core in the Cloud subsystem.

The microcontroller that would suit the job would be the ESP32. It can be programmed to run a suite of real-time operating systems, which are perfect for IoT applications such as this one. This enables straightforward software development and easy connectivity with our IoT Core in the Cloud. The ESP32 also comes equipped with a 2.4 GHz Wi-Fi transceiver, which will be used to connect to the IoT Core, and a Bluetooth Low Energy transceiver, which will be part of the radio antenna suite.

Most UIUC Wi-Fi access points are dual-band, meaning that they communicate using both the 2.4 GHz and 5 GHz frequencies. Because of this, we will need to connect a separate dual-band antenna to the ESP32. The simplest solution is to get a USB dual-band Wi-Fi transceiver, such as the TP-Link Nano AC600, and plug it into a USB Type-A breakout board that we will connect to each ESP32's GPIO pins. Our custom software will interface with the USB Wi-Fi transceiver to scan for Wi-Fi activity, while it will use the ESP32's own Bluetooth Low Energy transceiver to scan for Bluetooth activity.

## Battery Backup

It is possible that the power supply to a microcontroller could fail, either due to a faulty power supply or by human interference, such as pulling the plug. To mitigate the effects that this would have on the system, we plan on including a battery backup subsystem to each microcontroller. The battery backup subsystem will be able to not only power the microcontroller when it is unplugged, but it will also be able to charge the battery when it is plugged in.

Most ESP32 development boards, like the Adafruit HUZZAH32, have this subsystem built in. Should we decide to build this subsystem ourselves, we would use the following parts. Most, if not all, ESP32 microcontrollers use 3.3 volts as its operating voltage, so utilizing a 3.7 volt battery (in either an 18650 or LiPo form factor) with a voltage regulator would supply the necessary voltage for the microcontroller to operate. A battery charging circuit consisting of a charge management controller would also be needed to maintain battery safety and health.

## IoT Core in the Cloud

The IoT Core in the Cloud will handle the main processing of the data sent by the microcontrollers. Each microcontroller is connected to the IoT Core, which will likely be hosted on AWS, through the ESP32's included 2.4GHz Wi-Fi transceiver. We will also host on AWS the web app that interfaces with the IoT Core to display the fullness of the different sectors. This web app will initially be very simple and display only the estimated fullness. The web app will likely be built using a Python web framework such as Flask or Django.

# Criterion For Success

- Identify Wi-Fi and Bluetooth packets from a device and distinguish them from packets sent by different devices.

- Be able to estimate the occupancy of a sector within a reasonable margin of error (15%), as well as being able to compute its fullness relative to that sector's size.

- Display sector capacity information on the web app that is accurate within 5 minutes of a user accessing the page.

- Battery backup system keeps the microcontroller powered for at least 3 hours when the wall outlet is unplugged.

Project Videos