Order a Pcb

Custom Printed Circuit Boards (PCBs)

Please refer this PCB checklist : PCB Checklist FA25.pdf

How to check your gerber file : PCBway_gerber_file_check_FA25.pdf

How to use the PCB oven (2070 ECEB) : Using the PCB Oven

In this course, you will be creating and ordering a PCB to use in your project. The primary method for ordering PCBs is to order them through PCBWay. With the help of your TA, you can order a simple, 2-layer, 100mm x 100mm PCB through PCBWay at no cost to you. This PCB will simply be fabricated, as opposed to assembled, so a major portion of this class will be soldering and assembling the PCB you order. This means that you will need to source your components either through the course or other means. See the getting parts page for more details.

Alternatively, you can order a PCB from any outside vendor (including PCBWay) and pay for the cost of the board out of pocket. By paying for a PCB yourself, you are not required to meet the deadlines imposed by the course and can sometimes get your board more quickly.

In rare cases, some teams will be allowed to order PCBs through the Electronics Services Shop in ECEB. If you have need of special board layouts or require a PCB very early in the semester, please discuss this option with your TA as early as possible.

PCBway Orders Through the Course

Orders through PCBway can be submitted and paid for by the ECE department with the help of your TA. Orders will be uploaded to PCBway by your TA and paid for on the dates listed on the course calendar. Please note that the PCBway orders will not be manufactured or shipped until they are paid for so please be aware of the lag time between order submission and payment. In addition, your order must pass PCBway's audit before the payment date for your order to be processed. In order to help students pass audit more quickly, we have provided a DRC file that can be imported in to EagleCAD to verify that your board meets PCBway's capabilities. Passing the DRC does not guarantee that your board will pass audit but it does greatly increase the probability of that event.

Electronic Services Shop

Orders placed through the Electronic Services Shop will require TA approval so please discuss with your TA before contacting the Services Shop. The software most commonly used is EagleCAD. Contact a technician in the Electronic Services Shop with questions.

Please be aware of the PCB deadlines posted on the course calendar. If you are unable to meet these deadlines, you will not be able to order a PCB through the the Electronic Services Shop. You will still be able to order PCBs through third party vendors, just be aware that rushed orders can become expensive.

Commercial quality boards

The most commonly used programs for board layout are Eagle and Orcad Layout. The two software packages below allow a schematic to be drawn and translated into a board layout.

Once the board has been laid out, some companies will manufacture small quantities for a very reasonable price.

GYMplement

Srinija Kakumanu, Justin Naal, Danny Rymut

Featured Project

**Problem:** When working out at home, without a trainer, it’s hard to maintain good form. Working out without good form over time can lead to injury and strain.

**Solution:** A mat to use during at-home workouts that will give feedback on your form while you're performing a variety of bodyweight exercises (multiple pushup variations, squats, lunges,) by analyzing pressure distributions and placement.

**Solution Components:**

**Subsystem 1: Mat**

- This will be built using Velostat.

- The mat will receive pressure inputs from the user.

- Velostat is able to measure pressure because it is a piezoresistive material and the more it is compressed the lower the resistance becomes. By tracking pressure distribution it will be able to analyze certain aspects of the form and provide feedback.

- Additionally, it can assist in tracking reps for certain exercises.

- The mat would also use an ultrasonic range sensor. This would be used to track reps for exercises, such as pushups and squats, where the pressure placement on the mat may not change making it difficult for the pressure sensors to track.

- The mat will not be big enough to put both feet and hands on it. Instead when you are doing pushups you would just be putting your hands on it

**Subsystem 2: Power**

- Use a portable battery back to power the mat and data transmitter subsystems.

**Subsystem 3: Data transmitter**

- Information collected from the pressure sensors in the mat will be sent to the mobile app via Bluetooth. The data will be sent to the user’s phone so that we can help the user see if the exercise is being performed safely and correctly.

**Subsystem 4: Mobile App**

- When the user first gets the mat they will be asked to perform all the supported exercises and put it their height and weight in order to calibrate the mat.

- This is where the user would build their circuit of exercises and see feedback on their performance.

- How pressure will indicate good/bad form: in the case of squats, there would be two nonzero pressure readings and if the readings are not identical then we know the user is putting too much weight on one side. This indicates bad form. We will use similar comparisons for other moves

- The most important functions of this subsystem are to store the calibration data, give the user the ability to look at their performances, build out exercise circuits and set/get reminders to work out

**Criterion for Success**

- User Interface is clear and easy to use.

- Be able to accurately and consistently track the repetitions of each exercise.

- Sensors provide data that is detailed/accurate enough to create beneficial feedback for the user

**Challenges**

- Designing a circuit using velostat will be challenging because there are limited resources available that provide instruction on how to use it.

- We must also design a custom PCB that is able to store the sensor readings and transmit the data to the phone.