Lab

Recommended Tools

In addition to the resources that the course provides, students may find it useful to obtain the tools below:

  • wire cutter
  • wire stripper
  • needle nose pliers
  • screwdrivers
  • hex set (ball ends)
  • electrical tape
  • small scissors
  • a small file

Lab Resources

The Srivastava Senior Design Lab (2070 ECEB) is dedicated to ECE 445 usage. This lab provides you access to a vast array of lab equipment, hardware, and software for your use in developing and implementing your senior design project. In addition, course staff will make themselves available in this lab during their office hours to provide guidance on your project throughout the semester. It is our intention that this laboratory space provides you and your team with all the tools you would need to develop and test your project (within reason!). If there is something that you require in the lab to complete your project that does not exist in the lab, talk to your TA and we will see if we can remedy the situation.

Lab Bench Reservations

If and when the semester gets so busy that finding a lab bench to work at becomes difficult, please make use of the Lab Bench Reservation System in PACE. Reserving a lab bench will guarantee priority access to that bench, even when the lab is busy. To use the tool, after authenticating in PACE, you will see a page with a title "Signup for lab bench" with some text and a large table below that. The table shows the schedule for each bench on a given day (use the orange arrows or "Go To Date" text box to see a different day).  You make your reservation by simply clicking in a grid cell in the table, which will turn the box green. Click on it again to un-reserve the bench (and the box will turn white again).  Benches that are already reserved by another group will be denoted with a yellow box (you can hover your mouse over a yellow box to find out what group has reserved the bench).

A few ground rules:

  1. You may use a lab bench (a) during a time for which you have it reserved or (b) any time during which it is not reserved in the system (on a first-come-first-served basis). However, if you are working at a bench that is unreserved and somebody reserves it using the online system, the group with the reservation gets the lab bench.
  2. There is a limit on the amount of time for which you can reserve benches in 2070 ECEB.  The limit is currently a total of 4 hours of total bench time in the lab per group per day (e.g., 2 hours at Bench A and 2 hours at Bench B would max out your team's reservations for the day).  While this may seem restrictive, keep in mind that the course serves more than 60 groups in a typical semester and the lab has only 16 benches.  Also keep in mind that you can work at a bench if it is unreserved.
  3. Some lab benches have specialized equipment at them, such as digital logic analyzers.  Try to reserve the lab bench that has the equipment that you need.
  4. Cancel reservations that you will not need as soon as possible to give other groups a chance to reserve the lab bench.  You can cancel a reservation up to 1 hour before time and not have it count against your daily allotment.
  5. Conflicts and/or reports of people not following these rules should be sent to your TA with the course faculty in copy.
  6. Above all, be courteous.  Especially near the end of the semester, the lab will be full most of the time and stress will abound.  Clean up the lab bench when you are done with it.  Start and end your sessions on time.  Be patient and friendly to your peers and try to resolve conflicts professionally.  If we notice empty lab benches that have been reserved, we will cancel your reservations and limit your ability to reserve lab benches in the future. Similarly, do not reserve more time than you will need.  If we notice that you are frequently canceling reservations, we will limit your ability to reserve lab benches in the future. Finally, do not try to “game” the system and reserve a bench for 30 minutes every hour for eight hours. We will notice this and revoke your ability to reserve a bench.

Lab Rules

There are two overriding rules of working in the Srivastava Senior Design Lab. First, be safe. Second, be courteous. Lab access will be revoked if you fail to complete the required laboratory safety training by the deadline or if you break any of the lab rules. Specific points and examples of what we expect:

Breaking the rules or exhibiting bad laboratory etiquette will lead to a loss of points and/or revocation of laboratory access.

Lab Equipment Rules

Do not remove any equipment from the lab. Students may not change the connections on equipment without TA approval. Any approved changes that are made should be undone before leaving the lab. If a bench instrument is malfunctioning, a red repair tag should be placed on it and you should notify your TA. This alerts the staff to the problem, and allows the Electronics Services Shop to fix the problem.

When using a piece of laboratory equipment for the first time, please ask a TA for help. If you are inexperienced with a piece of hardware, do not assume that it is broken just because you cannot figure out how to use it. Similarly, if you use a piece of equipment to test your project and the equipment does not perform the way you think it should, do not assume the fault is with the equipment, and do not try again with equipment on another bench. Rather, stop and make absolutely sure the problem is not with your connections or project.

If you break any laboratory equipment, you must tell your TA within 1 business day. Any attempts to conceal breakage will result in an F in the course.

Room Access

The lab room (2070 ECEB) is on the electronic key-card system. The Department automatically adds room access to the building and the lab for all students on the roster. You will need a “prox enanabled” I-Card to swipe into the room. If the door does not open after several attempts, you may need to get a replacement card. Room access is automatically restricted to faculty and TAs during official breaks (i.e., Thanksgiving, Christmas, and Spring Break).

Computer Access

The lab computers are EWS computers and are setup like other Windows-based EWS systems you are familiar with. Standard EWS rules apply to these machines. In particular, please store any/all files you generate on a network drive or in the cloud. The C: drive should not be used for any personal material, since it is unprotected and is available only on the particular machine where it was originally stored. A particular computer may be cleared and reconfigured at any time for maintenance reasons.

In addition to the desktop computers, EWS maintains the printer in the lab. You are free to use it to print documents related to your project, but be aware that this printing counts against your standard print quota.

Instant Nitro Cold Brew Machine

Danis Heto, Mihir Vardhan

Instant Nitro Cold Brew Machine

Featured Project

# Instant Nitro Cold Brew Machine

Team Members:

- Mihir Vardhan (mihirv2)

- Danis Heto (dheto3)

# Problem

Cold brew is made by steeping coffee grounds in cold water for 12-18 hours. This low-temperature steeping extracts fewer bitter compounds than traditional hot brewing, leading to a more balanced and sweeter flavor. While cold brew can be prepared in big batches ahead of time and stored for consumption throughout the week, this would make it impossible for someone to choose the specific coffee beans they desire for that very morning. The proposed machine will be able to brew coffee in cold water in minutes by leveraging air pressure. The machine will also bring the fine-tuning and control of brewing parameters currently seen in hot brewing to cold brewing.

# Solution

The brew will take place in an airtight aluminum chamber with a removable lid. The user can drop a tea-bag like pouch of coffee grounds into the chamber along with cold water. By pulling a vacuum in this chamber, the boiling point of water will reach room temperature and allow the coffee extraction to happen at the same rate as hot brewing, but at room temperature. Next, instead of bringing the chamber pressure back to atmospheric with ambient air, nitrogen can be introduced from an attached tank, allowing the gas to dissolve in the coffee rapidly. The introduction of nitrogen will prevent the coffee from oxidizing, and allow it to remain fresh indefinitely. When the user is ready to dispense, the nitrogen pressure will be raised to 30 PSI and the instant nitro cold brew can now be poured from a spout at the bottom of the chamber.

The coffee bag prevents the coffee grounds from making it into the drink and allows the user to remove and replace it with a bag full of different grounds for the next round of brewing, just like a Keurig for hot coffee.

To keep this project feasible and achievable in one semester, the nitrogenation process is a reach goal that we will only implement if time allows. Since the vacuum and nitrogenation phases are independent, they can both take place through the same port in the brewing chamber. The only hardware change would be an extra solenoid control MOSFET on the PCB.

We have spoken to Gregg in the machine shop and he believes this vacuum chamber design is feasible.

# Solution Components

## Brewing Chamber

A roughly 160mm tall and 170mm wide aluminum chamber with 7mm thick walls. This chamber will contain the brew water and coffee grounds and will reach the user-set vacuum level and nitrogenation pressure if time allows. There will be a manually operated ball valve spout at the bottom of this chamber to dispense the cold brew once it is ready. The fittings for the vacuum hose and pressure sensor will be attached to the screw top lid of this chamber, allowing the chamber to be removed to add the water and coffee grounds. This also allows the chamber to be cleaned thoroughly.

## Temperature and Pressure Sensors

A pressure sensor will be threaded into the lid of the brewing chamber. Monitoring the readings from this pressure sensor will allow us to turn off the vacuum pump once the chamber reaches the user-set vacuum level. A temperature thermocouple will be attached to the side of the brewing chamber. The temperature measured will be displayed on the LCD display. This thermocouple will be attached using removable JST connectors so that the chamber can be removed entirely from the machine for cleaning.

## Vacuum Pump and Solenoid Valve

An oilless vacuum pump will be used to pull the vacuum in the brewing chamber. A solenoid valve will close off the connection to this vacuum pump once the user-set vacuum pressure is reached and the pump is turned off. To stay within the $100 budget for this project, we have been given a 2-Stage 50L/m Oil Free Lab Vacuum Pump on loan for this semester. The pump will connect to the chamber through standard PTFE tubing and push-fit connectors

If time allows and we are able to borrow a nitrogen tank, an additional solenoid and a PTFE Y-connector would allow the nitrogen tank to connect to the vacuum chamber through the same port as the vacuum pump.

## LCD Display and Rotary Encoder

The LCD display allows the user to interact with the temperature and pressure components of the brewing chamber. This display will be controlled using a rotary encoder with a push button. The menu style interface will allow you to control the vacuum level and brew time in the chamber, along with the nitrogenation pressure if time allows. The display will also monitor the temperature of the chamber and display it along with the time remaining and the current vacuum level.

# Criterion For Success

- A successful cold brew machine would be able to make cold brew coffee at or below room temperature in ten minutes at most.

- The machine must also allow the user to manually control the brew time and vacuum level as well as display the brew temperature.

- The machine must detect and report faults. If it is unable to reach the desired vacuum pressure or is inexplicably losing pressure, the machine must enter a safe ‘stop state’ and display a human readable error code.

- The reach goal for this project, not a criterion for success, would be the successful nitrogenation of the cold brew.

Project Videos