Project

# Title Team Members TA Documents Sponsor
82 Real-Time Form Correction Device
Bhanu Kunam
Ishank Pujari
Sree Akkina
Po-Jen Ko design_document1.pdf
proposal1.pdf
Team Members:
- Bhanuprakash Kunam (bkunam2)
- Sree Akkina (sakkina2)
- Ishank Pujari (ipuja2)

# Problem

Free weight exercises (dumbbells/barbells) require intense focus, and users often cannot safely look at visual displays while performing complex movements. Additionally, beginners frequently suffer from poor form - such as wobbling or using momentum rather than muscle control - which is difficult to self-diagnose without a personal trainer.

# Solution

This project proposes the “Smart-Clip,” an IoT attachment for barbells and free weights that utilizes auditory feedback to correct form in real-time. The system aims to use an ESP32 microcontroller and a 6-axis IMU to analyze the lift’s stability and trajectory. A piezoelectric buzzer provides sound cues: a “clean” tone confirms a stable, good-form repetition, while a dissonant alert signals excessive wobble or dangerous acceleration. This allows the user to maintain safe positioning while receiving instant coaching on their technique. All form data is logged to an app via Bluetooth for post-workout analysis.

# Solution Components

## Data Acquisition (Sensing)

The physical clip attaches securely to the dumbbell handle. Inside, a 6-axis Inertial Measurement Unit (IMU) continuously monitors the weight’s movement in 3D space. The Accelerometer measures the velocity of the lift (is the user moving too fast/jerking the weight?). The Gyroscope measures rotational stability (is the user’s wrist wobbling or tilting effectively?)

## On-Device Processing

The ESP32 microcontroller acts as the central processing unit. Instead of sending raw, noisy data to the phone, the ESP32 performs Edge Computing. Noise Filtering applies a smoothing filter to ignore small hand tremors. The Form Analysis Algorithm compares the motion vector against a “Gold Standard” vertical path. If the vector deviates sideways (wobble) or accelerates beyond a safety threshold (momentum), the system flags the repetition as “Poor Form.”

## Feedback Generation (The Interface)

The system employs a dual-loop feedback mechanism to provide both real-time coaching and long-term analytics. For immediate, a passive piezoelectric buzzer emits distinct auditory cues: a sharp, high-pitched beep confirms a valid repetition with proper form, whereas a low, dissonant buzz alerts the user to instability or dangerous acceleration. In parallel, the device utilizes Bluetooth Low Energy (BLE) to transmit detailed performance metrics, such as total count, lift tempo, and stability scores, to a companion mobile application, allowing users to review their workout history and track progress over time.

## App

The companion mobile application serves as the centralized hub for workout analytics, receiving data from the Smart-Clip via Bluetooth Low Energy (BLE). It records all session metrics, including repetition counts, tempo, and stability scores, locally on the device, allowing users to track and analyze their long-term progress through historical graphs and trend reports. Beyond data storage, the app acts as a control interface, enabling users to customize the clip’s sensitivity thresholds and audio feedback settings to match their specific training regimen.

# Criterion For Success

1. Repetition Accuracy: Counts bicep curls with = 90% accuracy; detects > 15 degrees wobble in >= 9/10 trials with no false alerts on clean reps.

3. Feedback Latency: Audio feedback occurs within 200 ms of IMU-detected rep completion.

4. Bluetooth Integrity: 100% of completed sets transmit correctly to the app within a 2 m range.

5. Mechanical Stability: Clip rotates less than 10 degrees on the handle during a 10-rep set.

6. Power Efficiency: Operates for at least 1 hour with average current draw under 100 mA.

Monitor for Dough and Sourdough Starter

Jake Hayes, Abhitya Krishnaraj, Alec Thompson

Monitor for Dough and Sourdough Starter

Featured Project

Team Members:

- Jake Hayes (jhayes)

- Abhitya Krishnaraj (abhitya2)

- Alec Thompson (alect3)

# Problem

Making bread at home, especially sourdough, has become very popular because it is an affordable way to get fresh-baked bread that's free of preservatives and other ingredients that many people are not comfortable with. Sourdough also has other health benefits such as a lower glycemic index and greater bioavailability of nutrients.

However, the bulk fermentation process (letting the dough rise) can be tricky and requires a lot of attention, which leads to many people giving up on making sourdough. Ideally, the dough should be kept at around 80 degrees F, which is warmer than most people keep their homes, so many people try to find a warm place in their home such as in an oven with a light on; but it's hard to know if the dough is kept at a good temperature. Other steps need to be taken when the dough has risen enough, but rise time varies greatly, so you can't just set a timer; and if you wait too long the dough can start to shrink again. In the case of activating dehydrated sourdough starter, this rise and fall is normal and must happen several times; and its peak volume is what tells you when it's ready to use.

# Solution

Our solution is to design a device with a distance sensor (probably ultrasonic) and a temperature sensor that can be attached to the underside of most types of lids, probably with magnets. The sensors would be controlled with a microcontroller; and a display (probably LCD) would show the minimum, current, and maximum heights of the dough along with the temperature. This way the user can see at a glance how much the dough has risen, whether it has already peaked and started to shrink, and whether the temperature is acceptable or not. There is no need to remove it from its warm place and uncover it, introducing cold air; and there is no need to puncture it to measure its height or use some other awkward method.

The device would require a PCB, microcontroller, sensors, display, and maybe some type of wireless communication. Other features could be added, such as an audible alarm or a graph of dough height and/or temperature over time.

# Solution Components

## Height and Temperature Sensors

Sensors would be placed on the part of the device that attaches to the underside of a lid. A temperature sensor would measure the ambient temperature near the dough to ensure the dough is kept at an acceptable temperature. A proximity sensor or sensors would first measure the height of the container, then begin measuring the height of the dough periodically. If we can achieve acceptable accuracy with one distance sensor, that would be ideal; otherwise we could use 2-4 sensors.

Possible temperature sensor: [Texas Instruments LM61BIZ/LFT3](https://www.digikey.com/en/products/detail/texas-instruments/LM61BIZ%252FLFT3/12324753)

Proximity sensors could be ultrasonic, infrared LED, or VCSEL.\

Ultrasonic: [Adafruit ULTRASONIC SENSOR SONAR DISTANCE 3942](https://www.digikey.com/en/products/detail/adafruit-industries-llc/3942/9658069)\

IR LED: [Vishay VCNL3020-GS18](https://www.mouser.com/ProductDetail/Vishay-Semiconductors/VCNL3020-GS18?qs=5csRq1wdUj612SFHAvx1XQ%3D%3D)\

VCSEL: [Vishay VCNL36826S](https://www.mouser.com/ProductDetail/Vishay-Semiconductors/VCNL36826S?qs=d0WKAl%252BL4KbhexPI0ncp8A%3D%3D)

## MCU

An MCU reads data from the sensors and displays it in an easily understandable format on the LCD display. It also reads input from the user interface and adjusts the operation and/or output accordingly. For example, when the user presses the button to reset the minimum dough height, the MCU sends a signal to the proximity sensor to measure the distance, then the MCU reads the data, calculates the height, and makes the display show it as the minimum height.

Possible MCU: [STM32F303K8T6TR](https://www.mouser.com/ProductDetail/STMicroelectronics/STM32F303K8T6TR?qs=sPbYRqrBIVk%252Bs3Q4t9a02w%3D%3D)

## Digital Display

- A [4x16 Character LCD](https://newhavendisplay.com/4x16-character-lcd-stn-blue-display-with-white-side-backlight/) would attach to the top of the lid and display the lowest height, current height, maximum height, and temperature.

## User Interface

The UI would attach to the top of the lid and consist of a number of simple switches and push buttons to control the device. For example, a switch to turn the device on and off, a button to measure the height of the container, a button to reset the minimum dough height, etc.

Possible switch: [E-Switch RA1113112R](https://www.digikey.com/en/products/detail/e-switch/RA1113112R/3778055)\

Possible button: [CUI Devices TS02-66-50-BK-160-LCR-D](https://www.digikey.com/en/products/detail/cui-devices/TS02-66-50-BK-160-LCR-D/15634352)

## Power

- Rechargeable Lithium Ion battery capable of staying on for a few rounds of dough ([2000 mAh](https://www.microcenter.com/product/503621/Lithium_Ion_Battery_-_37v_2000mAh) or more) along with a USB charging port and the necessary circuitry to charge the battery. The two halves of the device (top and underside of lid) would probably be wired together to share power and send and receive data.

## (stretch goal) Wireless Notification System

- Push notifications to a user’s phone whenever the dough has peaked. This would likely be an add-on achieved with a Raspberry Pi Zero, Gotify, and Tailscale.

# Criterion For Success

- Charge the battery and operate on battery power for at least 10 hours, but ideally a few days for wider use cases and convenience.

- Accurately read (within a centimeter) and store distance values, convert distance to dough height, and display the minimum, maximum, and current height values on a display.

- Accurately read and report the temperature to the display.

- (stretch goal) Inform the user when the dough has peaked (visual, audio, or app based).

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