Project

# Title Team Members TA Documents Sponsor
82 Real-Time Form Correction Device
Bhanu Kunam
Ishank Pujari
Sree Akkina
Po-Jen Ko proposal1.pdf
Team Members:
- Bhanuprakash Kunam (bkunam2)
- Sree Akkina (sakkina2)
- Ishank Pujari (ipuja2)

# Problem

Free weight exercises (dumbbells/barbells) require intense focus, and users often cannot safely look at visual displays while performing complex movements. Additionally, beginners frequently suffer from poor form - such as wobbling or using momentum rather than muscle control - which is difficult to self-diagnose without a personal trainer.

# Solution

This project proposes the “Smart-Clip,” an IoT attachment for barbells and free weights that utilizes auditory feedback to correct form in real-time. The system aims to use an ESP32 microcontroller and a 6-axis IMU to analyze the lift’s stability and trajectory. A piezoelectric buzzer provides sound cues: a “clean” tone confirms a stable, good-form repetition, while a dissonant alert signals excessive wobble or dangerous acceleration. This allows the user to maintain safe positioning while receiving instant coaching on their technique. All form data is logged to an app via Bluetooth for post-workout analysis.

# Solution Components

## Data Acquisition (Sensing)

The physical clip attaches securely to the dumbbell handle. Inside, a 6-axis Inertial Measurement Unit (IMU) continuously monitors the weight’s movement in 3D space. The Accelerometer measures the velocity of the lift (is the user moving too fast/jerking the weight?). The Gyroscope measures rotational stability (is the user’s wrist wobbling or tilting effectively?)

## On-Device Processing

The ESP32 microcontroller acts as the central processing unit. Instead of sending raw, noisy data to the phone, the ESP32 performs Edge Computing. Noise Filtering applies a smoothing filter to ignore small hand tremors. The Form Analysis Algorithm compares the motion vector against a “Gold Standard” vertical path. If the vector deviates sideways (wobble) or accelerates beyond a safety threshold (momentum), the system flags the repetition as “Poor Form.”

## Feedback Generation (The Interface)

The system employs a dual-loop feedback mechanism to provide both real-time coaching and long-term analytics. For immediate, a passive piezoelectric buzzer emits distinct auditory cues: a sharp, high-pitched beep confirms a valid repetition with proper form, whereas a low, dissonant buzz alerts the user to instability or dangerous acceleration. In parallel, the device utilizes Bluetooth Low Energy (BLE) to transmit detailed performance metrics, such as total count, lift tempo, and stability scores, to a companion mobile application, allowing users to review their workout history and track progress over time.

## App

The companion mobile application serves as the centralized hub for workout analytics, receiving data from the Smart-Clip via Bluetooth Low Energy (BLE). It records all session metrics, including repetition counts, tempo, and stability scores, locally on the device, allowing users to track and analyze their long-term progress through historical graphs and trend reports. Beyond data storage, the app acts as a control interface, enabling users to customize the clip’s sensitivity thresholds and audio feedback settings to match their specific training regimen.

# Criterion For Success

1. Repetition Accuracy: Counts bicep curls with = 90% accuracy; detects > 15 degrees wobble in >= 9/10 trials with no false alerts on clean reps.

3. Feedback Latency: Audio feedback occurs within 200 ms of IMU-detected rep completion.

4. Bluetooth Integrity: 100% of completed sets transmit correctly to the app within a 2 m range.

5. Mechanical Stability: Clip rotates less than 10 degrees on the handle during a 10-rep set.

6. Power Efficiency: Operates for at least 1 hour with average current draw under 100 mA.

Four Point Probe

Simon Danthinne, Ming-Yan Hsiao, Dorian Tricaud

Four Point Probe

Featured Project

# Four Point Probe

Team Members:

Simon Danthinne(simoned2)

Ming-Yan Hsiao(myhsiao2)

Dorian Tricaud (tricaud2)

# Problem:

In the manufacturing process of semiconductor wafers, numerous pieces of test equipment are essential to verify that each manufacturing step has been correctly executed. This requirement significantly raises the cost barrier for entering semiconductor manufacturing, making it challenging for students and hobbyists to gain practical experience. To address this issue, we propose developing an all-in-one four-point probe setup. This device will enable users to measure the surface resistivity of a wafer, a critical parameter that can provide insights into various properties of the wafer, such as its doping level. By offering a more accessible and cost-effective solution, we aim to lower the entry barriers and facilitate hands-on learning and experimentation in semiconductor manufacturing.

# Solution:

Our design will use an off-the-shelf four point probe head for the precision manufacturing tolerances which will be used for contact with the wafer. This wafer contact solution will then be connected to a current source precisely controlled by an IC as well as an ADC to measure the voltage. For user interface, we will have an array of buttons for user input as well as an LCD screen to provide measurement readout and parameter setup regarding wafer information. This will allow us to make better approximations for the wafer based on size and doping type.

# Solution Components:

## Subsystem 1: Measurement system

We will utilize a four-point probe head (HPS2523) with 2mm diameter gold tips to measure the sheet resistance of the silicon wafer. A DC voltage regulator (DIO6905CSH3) will be employed to force current through the two outer tips, while a 24-bit ADC (MCP3561RT-E/ST) will measure the voltage across the two inner tips, with expected measurements in the millivolt range and current operation lasting several milliseconds. Additionally, we plan to use an AC voltage regulator (TPS79633QDCQRQ1) to transiently sweep the outer tips to measure capacitances between them, which will help determine the dopants present. To accurately measure the low voltages, we will amplify the signal using an JFET op-amp (OPA140AIDGKR) to ensure it falls within the ADC’s specifications. Using these measurements, we can apply formulas with corrections for real-world factors to calculate the sheet resistance and other parameters of the wafer.

## Subsystem 2: User Input

To enable users to interact effectively with the measurement system, we will implement an array of buttons that offer various functions such as calibration, measurement setup, and measurement polling. This interface will let users configure the measurement system to ensure that the approximations are suitable for the specific properties of the wafer. The button interface will provide users with the ability to initiate calibration routines to ensure accuracy and reliability, and set up measurements by defining parameters like type, range, and size tailored to the wafer’s characteristics. Additionally, users can poll measurements to start, stop, and monitor ongoing measurements, allowing for real-time adjustments and data collection. The interface also allows users to make approximations regarding other wafer properties so the user can quickly find out more information on their wafer. This comprehensive button interface will make the measurement system user-friendly and adaptable, ensuring precise and efficient measurements tailored to the specific needs of each wafer.

## Subsystem 3: Display

To provide output to users, we will utilize a monochrome 2.4 inch 128x64 OLED LCD display driven over SPI from the MCU. This display will not only present data clearly but also serve as an interface for users to interact with the device. The monochrome LCD will be instrumental in displaying measurement results, system status, and other relevant information in a straightforward and easy-to-read format. Additionally, it will facilitate user interaction by providing visual feedback during calibration, measurement setup, and polling processes. This ensures that users can efficiently navigate and operate the device, making the overall experience intuitive and user-friendly.

# Criterion for Success:

A precise constant current can be run through the wafer for various samples

Measurement system can identify voltage (10mV range minimum) across wafer

Measurement data and calculations can be viewed on LCD

Button inputs allow us to navigate and setup measurement parameters

Total part cost per unit must be less than cheapest readily available four point probes (≤ 650 USD)

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